Surfacing depth calculator
Pick the material, enter the fall height, and see the tested depth, the ordering allowance and the depth to maintain.
Short answer
Loose fill depth is set by the fall height of the tallest equipment in the use zone. The CPSC handbook publishes tested critical heights for common materials at 6, 9 and 12 inch uncompressed depths. Find the shallowest depth whose tested critical height meets or exceeds your fall height, then order about 25 percent extra to allow for settling.
On this page
Work out the depth
Calculator
Loose fill depth and volume
- Tested critical height at that depth
- Finished volume
- Order with settling allowance
How the depth figure is produced
A surfacing material is dropped on in a lab: an instrumented headform falls onto a sample at increasing heights until it exceeds either 200 G peak deceleration or a Head Injury Criterion of 10002. The greatest height at which it stays under both limits is the critical height, and that number has to be equal to or greater than the fall height of the equipment it sits under.
The handbook's table gives tested critical heights for common loose fill at 6, 9 and 12 inches uncompressed, plus a 9 inch compressed column1. Uncompressed is how the material behaves when it has just been delivered and raked. Compressed is how it behaves after a season of use, which is the condition most playgrounds are actually in. The gap between the two columns is the reason a site that passed on opening day fails two years later.
What the calculator does not know
- Your base. A hard, flat, impermeable base under loose fill reduces performance at the bottom of the layer. Drainage and base design are covered in drainage, base and containment.
- Temperature and moisture. Frozen or saturated loose fill does not attenuate the way the test sample did.
- Wear patterns. Depth is not uniform. The spots under swing seats and at slide exits lose material first, and those are exactly where falls happen.
- Accessibility. Depth and impact performance are one requirement, firmness and stability under ASTM F1951 are another. See accessible routes and surfacing.
Ordering and installing
Loose fill is sold by the cubic yard, delivered. The calculator gives you the finished volume and the volume to order after settling. Two more things to check before the truck arrives:
| Step | What to confirm |
|---|---|
| Excavation | The area is dug to depth so the finished surface is flush with the surrounding grade, not mounded above it |
| Containment | Borders hold the material in without creating a trip edge or an obstruction inside the use zone |
| Drainage | Water leaves the area, through a free-draining base or a perimeter drain |
| Depth marking | A visible depth line on a post or a gauge stick, so the maintenance crew knows the target |
Then put the top-up in the operating budget, not the capital budget. Loose fill is a consumable. The surfacing upkeep guide sets out the raking and top-up cycle, and the cost calculator turns it into an annual number.
What to do next
If the depth this returns is impractical, the answer is usually to lower the equipment rather than to deepen the surfacing: fall height is the input you control. If you are comparing materials rather than confirming one, the surfacing cost comparison works through ten year ownership cost, and the surfacing section covers each material in detail.
Frequently asked questions
Is 6 inches of mulch enough for a 7 foot fall height?
Not for every material. In the CPSC tested figures, 6 inches of engineered wood fiber is rated to about 6 feet, so a 7 foot fall height needs 9 inches. Six inches of wood mulch tested to about 7 feet, which leaves no margin once it compacts. Use the calculator above, then confirm against the supplier's own test report.
Why do I have to order more material than the finished depth?
Loose fill settles as soon as it is walked on. A 9 inch finished depth typically needs roughly 25 percent more material delivered than the raw volume suggests, and more if the base is uneven. Ordering short is the most common way a new installation ends up under depth on opening day.
Does this calculator work for poured rubber or tiles?
No. Unitary surfaces are specified by tested system thickness from the manufacturer, not by a generic depth table, because performance depends on the exact formulation and base. Ask for the ASTM F1292 report for the exact system and fall height you are buying. The poured-in-place guide explains what to ask for.
What depth do I have to maintain, not just install?
The installed depth is the minimum working depth, not a target to decay from. Loose fill scatters fastest under swing seats and at slide exits, sometimes losing several inches in a season. Mark the required depth on a post or a gauge stick and rake and top up whenever it drops below the line.
Sources
- 1Public Playground Safety Handbook. US Consumer Product Safety Commission, 2010Publication 325, Table 2 critical heights of tested materials
- 2ASTM F1292, Impact Attenuation of Surfacing Materials Within the Use Zone of Playground Equipment. ASTM InternationalThe drop test behind every critical height claim
- 3ASTM F2075, Engineered Wood Fiber for Use as a Playground Safety Surface. ASTM InternationalParticle size, consistency and contaminant limits